Industries
Precision for the highest demands – used in many industries
Boehlerit develops and manufactures high-quality precision tools for turning, milling, and machining—tailored to a wide range of requirements. Our solutions are used worldwide in numerous key industries: from the automotive industry to rail and switch machining, the steel industry, energy technology, and machine and tool manufacturing to the defense sector. With innovative strength, expertise, and the highest manufacturing quality, we ensure efficiency and reliability wherever precision is required.
Electric mobility
wind power
Railway technology
Metalworking
Aerospace
Medical technology
forming industry
food industry
steel industry
Precision tool manufacturing
construction industry
Transportation technology
Sheet metal working
Toolmaking
Hygiene industry
Mechanical engineering
Defence
Agricultural technology
From the idea to the
perfect high-tech solution
Simulation
Finite element simulation at Boehlerit provides a powerful tool for analyzing complex issues and making informed decisions.
Coordination with the customer
We work closely with our customers to analyze their needs and requirements in order to determine the perfect machining solution.
Production
Extensive investments have been made to expand production capacities and capabilities. The focus is on the three key factors of Boehlerit products: the substrate, the tool geometries, and the coating.
To the finished product
Boehlerit, a pioneer in carbide technology, is one of the world’s leading manufacturers of wear protection solutions and cutting tools for machining metal, wood, and composite materials.
Electric mobility
Boehlerit is
behind it
Increasingly sophisticated vehicle concepts in electromobility require increasingly complex yet flexible tooling solutions from component manufacturers. Austrian carbide and tool manufacturer Boehlerit addresses precisely this issue, offering a comprehensive range of tooling and grade solutions for the manufacture of a wide variety of components.
Adapted to market requirements, a broad range of grades and manufacturing options are available, from tool blanks and ready-to-use tools to steel-carbide composites. The selected grades are characterized by high compressive strength, durability, and wear resistance against abrasive raw materials.
Ultrasonic knife
for cutting
carbon
Carbide rods in
ultra-fine grain grades for
machining
printed circuit boards and
interiors
Knives for
sheet metal preparation
Dies and stamp blanks
for punching tools
(rotor/stator/contacts)
Flow hole drill for
connecting lightweight
construction components
Stretching ring for
the manufacture of
battery housings
Blank dies for the
manufacture of powder
metallurgical parts
or magnets
Hot runner nozzles for
the injection molding of
plastics
Hot cutter
for the production of
plastic granulate
Perforated disc for
granulation
Granuliermesserwalze
für die Erzeugung von
Kunststoffpellets
Drawing die for
wire production
A broad portfolio of tools for component manufacturing
In addition to dies and stamp blanks for punching tools for rotor, stator, and contact manufacturing, Boehlerit offers hot cutter blades for the production of plastic granulate, perforated discs for granulation, granulation knife rolls for the production of plastic pellets, and hot runner nozzles for plastic injection molding. In addition, dies and blanks for the manufacture of powder metallurgical parts and magnets, as well as ultrasonic knives for cutting carbon, are available.
The carbide specialist is also the right choice for the production of various gear components. Special gear hobs and bar knives with cutting edges are available for this purpose. Flow hole drills for joining lightweight components, stretching rings for the manufacture of battery housings, and ultrasonic knives for cutting carbon round off Boehlerit’s wide range of carbide tools.
Thanks to decades of experience, continuous development of production processes, and state-of-the-art production facilities, Boehlerit is able to respond to special customer requirements and requests. Particularly strict dimensional control and monitoring of metallurgical parameters guarantee consistently high product quality. Coupled with broad application expertise, you are in good hands with Boehlerit.
wind power
Precision tools for the
wind power industry
Boehlerit offers customized tooling solutions for key manufacturing processes in wind turbine technology. Our portfolio ranges from milling tools for turning and mold making, to HFC milling systems for machining electronic housings, solid carbide milling cutters for machine housing production, and powerful corner milling systems for machining cast rotor hubs. With maximum precision and process reliability, our tools support the production of sustainable energy solutions.
Thread rolling systems
for the production of
fastening screws
Corner milling systems for
rotor hub machining
(cast iron)
Turning and drilling tools
for machining the
ring generator
Turning and mold making
Milling tools
for the production of
nacelle adjustment
HFC milling system for
electronics housing
manufacturing Solid carbide
milling cutter for
machine housing
machining
Thread rolling systems for
the production of
fastening screws
Circular and
longitudinal seam milling cutters for
weld seam preparation
Edge milling cutter for
profiling sheet metal edges
Energy technology –
a key industry of the future
Energy technology is at the heart of the global transformation towards sustainable solutions. Whether wind turbines, energy storage systems, or complex grid components—modern energy systems require maximum precision and efficiency. Boehlerit supplies tailor-made tooling solutions for this purpose, which are used in key areas of energy generation and technology, thus making an important contribution to the energy transition.
Rail and wheel
set machining
Precise tools for maximum service life, efficiency, and safety in rail transport
Boehlerit develops precise and durable milling tools for machining switches and rails. The specially adapted tools ensure high efficiency, accurate results, and extend the service life of the components. With a robust design and a choice of monoblock or cassette versions, they enable quick tool changes and perfect re-profiling of worn rails.
The right milling tool for every machining step
Switches are highly stressed, costly elements in the track system. They are complex in design and demanding to manufacture. Precisely and efficiently manufactured components ensure optimum functionality and a long service life. Boehlerit offers you robust tools and precise cutting edges for switch machining, designed exactly to your profile.
Robust tools and precise cutting for the manufacture of new switch components
Milling cutter for machining the joint between the individual components and the underside of the switch
Perfectly maintained rails
Perfectly maintained rails are essential for maximum ride comfort, long service life, and high operational safety. With specially developed rail milling machines, worn rails can begin a new life cycle—precisely and highly efficiently. Boehlerit offers rail milling machines for perfect re-profiling of worn rails. Precisely tailored to your needs. Removal: 0.2 – 3 mm, up to 2500 m/h.
Advantages:
• Robust, durable design
• Monoblock or cassette design for quick tool changes
• High-precision design for clean and accurate milling results
Roughing cutter for rail reprofiling
modular tool system
BULLtec® 2.0 Series
One base unit – many possibilities
The modular BULLtec® 2.0 tool system sets new standards in performance, cost efficiency, and flexibility in heavy-duty machining. It can be used for face milling different materials by simply exchanging the cassettes. A BULLtec® 2.0 tool system consists of a base body and exchangeable cassettes for the indexable inserts. The different cassette types can be flexibly combined with any base body size. Compared to other systems, this significantly increases flexibility. The innovative clamping holders ensure a stable and precise connection between the base body, cassettes, and indexable inserts – without any adjustment work. This allows BULLtec® 2.0 tools to be quickly and easily adapted to specific tasks or reconfigured as needed. In addition, the accessible positioning of the indexable inserts makes replacing them in the machine amazingly easy. Thanks to the specially designed angle of attack of the indexable inserts, all BULLtec® 2.0 tool systems are characterized by a very smooth cut. This protects both the tool and the machine and leads to significantly longer service life.
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