Saws with interchangeable teeth
Austrian carbide and tool specialist Boehlerit is exploring new paths when it comes to sawing and will be launching the "SawTec 2.0" tool system with replaceable teeth, an intelligent, next-generation machining solution. Saw blades are used by the metal-processing industry all over the world for separating rods, blocks, pipes, rails and profiles. In most cases, saw teeth are welded on, which is labour-intensive and costly especially for large saw diameters, given the need for re-sharpening and the logistics involved.
Kapfenberg-based development pioneer Boehlerit has reacted to this situation by creating the innovative "SawTec 2.0" tool system, which offers a solution for large-diameter saw blades, using screw-mounted, interchangeable saw teeth. A tangible benefit of this product is that the screw-mounted carbide saw teeth of the SawTec 2.0 are easy and quick to exchange. The "SawLock®" clamping system ensures stability, efficiency, precision and a high degree of flexibility. A range of tooth geometries are available to enable users to choose the right blade for steel, stainless steel and highly heat-resistant steel, depending on the material to be sawn.
The initial programme will consist of interchangeable teeth with a width of 9 mm, in three cutting geometries (SP, SM, SS) and two cutting grades (BCP40X and BCM40X), suitable for all standard steel, stainless steel and highly heat-resistant alloys. The interchangeable teeth come with a state-of-the-art coating that increases the cutting surfaces by up to 200 % in m2, while increasing the cutting speed at the same time. Saw blades are available in a diameter range of 600 to 1500 mm, with the drilling hole for holding the spindle being executed according to customer requirements.
Users who need to keep an eye on costs for their sawing operations and are looking for a cost-effective solution will make the right choice with the "Sawtec 2.0" tool system with interchangeable teeth by Boehlerit!
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
Specialist in heavy duty turning
Tooling specialist Boehlerit presents a comprehensive grooving programme for heavy machining, fulfilling exceptional manufacturing requirements with an impressive range of programmes and grades.
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
A fresh take on inside deburring
Welded pipes with a longitudinal seam are frequently used for complex applications in different industries, for instance, the automotive or petroleum industry. To fulfil the complex requirements with regard to tensile strength and dimensional tolerance, the welding burr is often removed at the pipe production stage. The new Boehlerit internal scraper rings constitute the perfect solution for the clean and efficient deburring of welded pipes.
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
Boehlerit now offers a carbide-tipped subsoiler share for deep soil cultivation (from 30 cm). The proven carbide system promises a corresponding increase in tool life and an increase in the quality of work by maintaining the share width. In addition, the working width remains constant until the end of the tool life thanks to the special arrangement of the carbide parts on the share. With the carbide-tipped subsoiler share, Boehlerit is taking the next step towards a complete range of wear parts for soil cultivation.
Boehlerit GmbH & Co.KG
Segment Wear protection & semi-finished products
Werk VI-Straße 100
8605 Kapfenberg
Austria
Safe, ecological weed control
Boehlerit also has the perfect solution for weed control in the upper layers of the soil while protecting crops at the same time. The new carbide harrow tines in a half-shell design offer excellent cultivation quality, a permanently sharp cutting edge until the end of the tool life as well as a longer lifespan of up to 10 times that of the standard steel version.
Boehlerit GmbH & Co.KG
Segment Wear protection & semi-finished products
Werk VI-Straße 100
8605 Kapfenberg
Austria
Quattrotec
Intelligent turning applications with new EasySafe system
Pentatec, the universal turning-drilling tool, already replaces up to five ISO tools and reduces machining times by up to 30% as tool changing times and unnecessary tool movements are eliminated. The innovative, revolutionary Quattrotec tool system is the next step in this intelligent machining concept, and the new EasySafe fitting system with a notch constitutes yet another major advantage of this product.
With the introduction of the new Quattrotec tool system, Austrian carbide and tool specialist Boehlerit makes it possible for users to drive down costs further, in an even broader material range. Thanks to the special design of the base body, four machining operations – drilling into solid material (including off-centre drilling), inside turning, face cutting and longitudinal turning – may be performed with low vibrations and just a single tool. The EasySafe system is the uncontested highlight of the Quattrotec: A notch on the underside of the indexable insert ensures that it can be fitted into the seat speedily and 100% correctly. Easy to install, safe to use!
In a tried-and-tested, highly diverse range of grades, Boehlerit combines substrates of different levels of hardness, with either a wear-resistant CVD coating or a universal, process-safe PVD coating. The Kapfenberg-based tool specialist uses different carbide substrates that are coordinated in such a way as to achieve optimised machining properties. The market launch at the EMO in Hanover already saw no less than six directly pressed grades, and two more ground varieties for non-ferrous metals will be added in the next development phase. This means that the optimal cutting material will be available for almost every application.
The innovative Quattrotec tool programme reduces machining and tool changing times, saves tool places and makes it possible to drill flat-bottomed blind holes. At the same time, this highly stable tool system that was developed from scratch also offers improved process safety and increases efficiency and flexibility during application.
Quattrotec – explore new paths with Boehlerit!
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Austria
BETAtec 90P Feed and DELTAtec 90P Feed
Fine-tuning down to the smallest detail
The BETAtec 90P Feed tools are the ultimate edge milling tools in the Boehlerit milling programme. The BETAtec 90P Feed is a truly multi-functional tooling system, thanks to the fact that the tool holders may also be used with indexable cutting inserts for high-performance cutting. This means a higher level of efficiency and flexibility for users, while reducing not only the costs of the tool holder, but also the associated warehousing costs. The innovative tool system DELTAtec 90P Feed allows for highest feed rates and may be used for both HFC and edge milling. The multi-functional tooling systems are available as face milling, end milling and screw-on cutters and, in combination with the right cutting material grade, may be used across the entire material group.
Small diameter range – highly dynamic and efficient
Completely new, logical extensions of the existing BETAtec 90P Feed and DELTAtec 90P Feed portfolio are indexable inserts with small diameter ranges. The BETAtec 90P Feed tool system with an indexable insert size of 06 (LPMX06) is available as a face milling, end milling and screw-on version for a range of 10-50mm. The DELTAtec 90P milling tools are also available with an indexable insert size of 06 (SDMT06) as end milling and screw-on versions for a range of 16-35mm.
The new tools are ideal for die and mould making with materials of up to 62 HRC and extremely dynamic in terms of performance as well as efficiency. For applications with hardened materials, Boehlerit once again relies on a homogeneous HIPIMS layer structure for optimised results in die and mould making. Yet another benefit of this product lies in the low strain placed on the individual indexable inserts thanks to the narrow pitch that makes high machining volumes possible. The need for reworking is also greatly reduced due to the minimal need for residual material. While the BETAtec 90P Feed is designed for HFC and 90° milling, the focus of the DELTAtec 90P Feed lies on material removal, with a focus on dynamic and efficient performance.
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Austria
Aluminium milling grades BWN10M and BCN10M - A cut above
Boehlerit, Austrian development pioneer for cutting materials made from carbide, is creating a strong impulse for the aluminium sector. At the EMO in Hanover, the Kapfenberg-based company presented two additions to its existing aluminium programme in the form of the BWN10M and the BCN10M, both of which explore new avenues in terms of grades, systems and indexable insert design. The new cutting material solutions BWN10M and BCN10M are manufactured for the premium segment, leveraging the wealth of experience held by Boehlerit and fulfilling the most stringent quality requirements. They are intended as high-end solutions for the milling of aluminium, aluminium alloys and non-ferrous metals.
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Austria
Metalloobrabotka 2021
24 to 28/05/2021
Moscow, Russia
DLG Feldtage 2021
08 to 10/06/2021
Erwitte/Lippstadt, Germany
IIF Celje 2021
08 to 11/06/2021
Celje, Slovenia
MECSPE 2021
10 to 12/06/2021
Bologna, Italy, Hall 2, Booth C51
ITM Machtool 2021
31 to 03/09/2021
Poznań, Poland
EIMA 2021
19 to 23/10/2021
Bologna, Italy
Stom Tool 2021
19 to 21/10/2021
Kielce, Poland
Blechexpo 2021
26 to 29/10/2021
Stuttgart, Germany
Agritechnica 2021
14 to 20/11/2021
Hanover, Germany
Technological leap ahead for the indexable insert grinding department, thanks to investment in precision
To continue to fulfil the quality requirements for increasingly small and precise indexable inserts used in small parts manufacturing, in particular in medical engineering and in the watchmaking industry, Boehlerit has invested in 5 state-ofthe-art Agathon peripheral grinding
machines.
Technological edge through investments in the sintering workshop
Boehlerit, the Austrian expert for carbides and cutting materials, wants to stay ahead of technological developments in future and has thus committed to a growth programme that envisages investments in sales, products and manufacturing. Ever-more sophisticated materials place high demands on tools, with quality requirements also becoming more stringent all the time.
Inside Boehlerit
The latest technologies and the highest quality standards for our high-end products.
Hard facts for best results
Technological edge through investments in the sintering workshop
Boehlerit, the Austrian expert for carbides and cutting materials, wants to stay ahead of technological developments in future and has thus committed to a growth programme that envisages investments in sales, products and manufacturing. Ever-more sophisticated materials place high demands on tools, with quality requirements also becoming more stringent all the time.
COVID-19: Information for Customers
Boehlerit has taken on responsibility in the fight against the spread of COVID-19 infections, whereby our top priority is to ensure the safety of our employees and business partners and to keep the risk of infection to an absolute minimum. At the same time, we are doing everything within our power to maintain uninterrupted production at all locations in order to meet all our delivery commitments and supply on time.
Boehlerit as official sponsor of EuroSkills 2021
We are part of it: We are proud to announce that we will be supporting EuroSkills, the European vocational championships, to be held in Graz from 06th to 10th January 2021, as an official sponsor. By making this commitment, we not only demonstrate our interest in a sound education for young people, but also play an active role in supporting these young skilled workers. EuroSkills is an international event at which around 600 competitors in 45 skills and trades compete over three days for the gold medal and the title as European champion in their own skill or trade. It is this very incredible motivation and ambition that make up this Skills spirit, which we at Boehlerit are delighted to support.
Plant-optimised dedusting plant
for shaping processes
The implementation of the dedusting plant is 90 % financed by funds from the IWB/EFRE regional programme.
More information about this project can be found here.
