The longitudinal- and circular weld seam millling tools from
Boehlerit guarantee maximum precision and tool life in addition
to maximum performance
A very essential part of the weld seam preparation of offshore wind towers is the right milling tool. Here, Boehlerit meets the challenges placed on the products due to the enormous workpiece dimensions. And these lie, among other things, in the tool life of the milling tools, which in the specific application reach diameters of between 950 and 1,100 mm. For optimal preparation of the weld seam, it has to be milled in several passes to a depth of two thirds of the material thickness. The lengths to be machined are therefore very large, but a constant tool change would be to the detriment of productivity and ultimately economic efficiency. Boehlerit offers decisive advantages here, because the inserts, which are specially designed for the required geometries, impress with maximum performance and long tool life, even with materials that are difficult to machine." In addition, high feed rates are possible.
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
A strong signal in the field of special machining
Absolutely new in Boehlerit's milling programme is the VARIOtec tool system. This is ideally suited for turbine blade milling and also offers carrier bodies and cutting materials that are adapted for copy machining.
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Österreich
XS10 - The new grade for diamond coating
XS10 – The new 6 % cobalt grade from the carbide and tool specialist Boehlerit.
This is ideal for finishing and skiving operations as well as for general applications
on non-ferrous materials and can be used universally for all diamond coatings.
Areas of application:
- Graphite machining - Mould making graphite electrodes
- Electronics industry - Machining of printed circuit boards
- Machining of composite materials
- Aerospace industry
Available from stock in Ø 4, 5, 6, 8, 10, 12 mm, sintered rough and h6 grounded (from 06/2021)!
Tested and approved by:
CemeCon, Oerlikon Balzers and Weber Technologies
Boehlerit GmbH & Co.KG
Segment Wear protection & semi-finished products
Werk VI-Straße 100
8605 Kapfenberg
Austria
High performance, highest economic efficiency
Innovations in the field of carbide, coating as well as chip flow enable the development of a completely new grade generation for the steel turning process. The perfect coordination of these parameters leads to the new, economical steel turning grades BCP10T, BCP15T, BCP20T and BCP25T. The new Boehlerit steel grades offer excellent performance and machining reliability throughout the turning process.
The new BCP10T and BCP15T grades are recommended for medium applications at high cutting speeds, long engagement times and stable roughing applications, while the BCP20T and BCP25T grades achieve excellent results at medium cutting speeds.
The new turning grades are the ideal solution for the increasing challenges in the entire process of steel turning. With maximum economic efficiency, Boehlerit is the ideal, innovative partner.
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Austria
Specialist in heavy duty turning
Tooling specialist Boehlerit presents a comprehensive grooving programme for heavy machining, fulfilling exceptional manufacturing requirements with an impressive range of programmes and grades.
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
A fresh take on inside deburring
Welded pipes with a longitudinal seam are frequently used for complex applications in different industries, for instance, the automotive or petroleum industry. To fulfil the complex requirements with regard to tensile strength and dimensional tolerance, the welding burr is often removed at the pipe production stage. The new Boehlerit internal scraper rings constitute the perfect solution for the clean and efficient deburring of welded pipes.
Boehlerit GmbH & Co.KG
Segment Heavy duty machining
Werk VI-Straße 100
8605 Kapfenberg
Österreich
Boehlerit now also goes deep
Boehlerit now offers a carbide-tipped subsoiler share for deep soil cultivation (from 30 cm). The proven carbide system promises a corresponding increase in tool life and an increase in the quality of work by maintaining the share width. Due to the constant expansion of the mounting options for various machine manufacturers (for example Alpego, Maschio, Vigolo,...), the carbide-tipped subsoiler shares can already be used on many common machine types. Boehlerit is taking the next step towards a complete range of wear parts for soil cultivation.
Boehlerit GmbH & Co.KG
Segment Wear protection & semi-finished products
Werk VI-Straße 100
8605 Kapfenberg
Austria
Quattrotec
Intelligent turning applications with new EasySafe system
Pentatec, the universal turning-drilling tool, already replaces up to five ISO tools and reduces machining times by up to 30% as tool changing times and unnecessary tool movements are eliminated. The innovative, revolutionary Quattrotec tool system is the next step in this intelligent machining concept, and the new EasySafe fitting system with a notch constitutes yet another major advantage of this product.
With the introduction of the new Quattrotec tool system, Austrian carbide and tool specialist Boehlerit makes it possible for users to drive down costs further, in an even broader material range. Thanks to the special design of the base body, four machining operations – drilling into solid material (including off-centre drilling), inside turning, face cutting and longitudinal turning – may be performed with low vibrations and just a single tool. The EasySafe system is the uncontested highlight of the Quattrotec: A notch on the underside of the indexable insert ensures that it can be fitted into the seat speedily and 100% correctly. Easy to install, safe to use!
In a tried-and-tested, highly diverse range of grades, Boehlerit combines substrates of different levels of hardness, with either a wear-resistant CVD coating or a universal, process-safe PVD coating. The Kapfenberg-based tool specialist uses different carbide substrates that are coordinated in such a way as to achieve optimised machining properties. The market launch at the EMO in Hanover already saw no less than six directly pressed grades, and two more ground varieties for non-ferrous metals will be added in the next development phase. This means that the optimal cutting material will be available for almost every application.
The innovative Quattrotec tool programme reduces machining and tool changing times, saves tool places and makes it possible to drill flat-bottomed blind holes. At the same time, this highly stable tool system that was developed from scratch also offers improved process safety and increases efficiency and flexibility during application.
Quattrotec – explore new paths with Boehlerit!
Boehlerit GmbH & Co.KG
Segment Turning & Milling
Werk VI-Straße 100
8605 Kapfenberg
Austria
TMTS 2022
21 to 26/02/2022
Taipei, Taiwan
Grindtec 2022
15 to 18/03/2022
Augsburg, Germany, Hall 3, Booth 3061
ITES EXHIBITION (SIMM) 2022
30 to 02/04/2022
Shenzhen, China
IIF Celje 2022
05 to 08/04/2022
Celje, Slovenia, Hall L, Booth 09
Intertool 2022
10 to 13/05/2022
Wels, Austria, Hall 21, Booth 0635
MECSPE 2022
06 to 11/06/2022
Bologna, Italy, Hall 19, Booth C50
BIEMH 2022
13 to 17/06/2022
Bilbao, Spain
Die & Mould China
14 to 17/06/2022
Shanghai, China
DLG Feldtage 2022
14 to 16/06/2022
Kirschgartshausen, Germany, Outdoor area GE 47
TUBE 2022
20 to 24/06/2022
Düsseldorf, Germany, Hall 1, Booth A49-1
EXPOMAQ 2022
21 to 24/06/2022
León, Mexico
TechniShow 2022
30 to 02/09/2022
Utrecht, Netherlands
IMTS 2022
12 to 17/09/2022
Chicago, USA
AMB 2022
13 to 17/09/2022
Stuttgart, Germany, Hall 1, Booth 1H10
MAKTEK EURASIA 2022
26 to 01/10/2022
Istanbul, Turkey
EIMA 2022
09 to 13/11/2022
Bologna, Italy
AGRARIA 2022
23 to 26/11/2022
Wels, Austria
Active for the region
Boehlerit sends an important signal to strengthen the home region and the regional economy.
Boehlerit made an important contribution at the EuroSkills 2021 in Graz
As part of the sponsoring activity, each participant in the CNC turning and CNC milling skills was presented with a tool voucher in recognition of their top performance.
Boehlerit continues investment programme to boost in-house production
With the purchase of the turning/milling machine DMG CTX beta 1250 TC, the carbide experts from Kapfenberg performed a technological leap that will open up new customer groups.
Technological leap ahead for the indexable insert grinding department, thanks to investment in precision
To continue to fulfil the quality requirements for increasingly small and precise indexable inserts used in small parts manufacturing, in particular in medical engineering and in the watchmaking industry, Boehlerit has invested in 5 state-ofthe-art Agathon peripheral grinding
machines.
Technological edge through investments in the sintering workshop
Boehlerit, the Austrian expert for carbides and cutting materials, wants to stay ahead of technological developments in future and has thus committed to a growth programme that envisages investments in sales, products and manufacturing. Ever-more sophisticated materials place high demands on tools, with quality requirements also becoming more stringent all the time.
Inside Boehlerit
The latest technologies and the highest quality standards for our high-end products.
Hard facts for best results
Technological edge through investments in the sintering workshop
Boehlerit, the Austrian expert for carbides and cutting materials, wants to stay ahead of technological developments in future and has thus committed to a growth programme that envisages investments in sales, products and manufacturing. Ever-more sophisticated materials place high demands on tools, with quality requirements also becoming more stringent all the time.
COVID-19: Information for Customers
Boehlerit has taken on responsibility in the fight against the spread of COVID-19 infections, whereby our top priority is to ensure the safety of our employees and business partners and to keep the risk of infection to an absolute minimum. At the same time, we are doing everything within our power to maintain uninterrupted production at all locations in order to meet all our delivery commitments and supply on time.
Boehlerit as official sponsor of EuroSkills 2021
We are part of it: We are proud to announce that we will be supporting EuroSkills, the European vocational championships, to be held in Graz from 06th to 10th January 2021, as an official sponsor. By making this commitment, we not only demonstrate our interest in a sound education for young people, but also play an active role in supporting these young skilled workers. EuroSkills is an international event at which around 600 competitors in 45 skills and trades compete over three days for the gold medal and the title as European champion in their own skill or trade. It is this very incredible motivation and ambition that make up this Skills spirit, which we at Boehlerit are delighted to support.
Plant-optimised dedusting plant
for shaping processes
The implementation of the dedusting plant is 90 % financed by funds from the IWB/EFRE regional programme.
More information about this project can be found here.
